Automate Your Supply Chain with IoT: From Chaos to Complete Control

Stop reacting to supply chain disruptions. Start preventing them.
We build AI-enabled IoT solutions that provide end-to-end visibility, eliminate manual errors, and turn your operational data into your most powerful strategic asset.

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IoT Supply Chain Automation An illustration showing a factory, truck, ship, and warehouse connected by data streams, representing a fully visible and automated supply chain.FactoryLogisticsShippingWarehouseAI & Analytics

Your Supply Chain is Leaking Profit. Let's Plug the Holes.

Manual tracking, siloed data, and reactive problem-solving are no longer sustainable. In today's market, customers demand speed, transparency, and reliability. A single delay or lost shipment can erode trust and impact your bottom line. The Internet of Things (IoT) isn't just a buzzword; it's the central nervous system for a modern, resilient, and profitable supply chain. It connects your physical assets to a digital ecosystem, providing the real-time data you need to move from guesswork to certainty. We build the custom IoT solutions that give you that control.

Why Partner with Errna for Your IoT Supply Chain Transformation?

We're not just IoT vendors; we are end-to-end digital transformation partners. We combine deep expertise in IoT, AI, and enterprise systems to build solutions that deliver measurable business outcomes, not just technical features.

AI-Powered Intelligence

We go beyond simple tracking. Our solutions integrate AI and Machine Learning to analyze IoT data, providing predictive insights for demand forecasting, route optimization, and preventative maintenance.

Full-Stack Expertise

From sensor selection and hardware integration to cloud platform development and custom analytics dashboards, our in-house team manages the entire technology stack. No gaps, no excuses.

Enterprise-Grade Security

With CMMI Level 5, ISO 27001, and SOC 2 compliance, we build security into every layer of your IoT solution, from device authentication to end-to-end data encryption, protecting your critical operational data.

Seamless Legacy Integration

Your new IoT platform must work with your existing systems. We are experts at integrating with major ERP, WMS, and TMS platforms like SAP, Oracle, and Microsoft Dynamics, creating a single source of truth.

Scalable & Future-Proof

We design modular, cloud-native architectures on AWS and Azure that can scale from a single warehouse pilot to a global, multi-modal logistics network, ensuring your investment is built for growth.

Proven ROI Focus

Our process begins with understanding your business goals. We design solutions focused on delivering tangible returns, whether it's reducing spoilage by 30%, improving asset utilization by 20%, or cutting fuel costs by 15%.

End-to-End Partnership

From initial strategy and proof-of-concept to full-scale deployment and 24/7 managed support, we provide a complete service. We handle the technology so you can focus on running your business.

20+ Years of Experience

Since 2003, we've delivered over 3000 successful projects for clients from startups to Fortune 500 companies. We bring decades of enterprise software experience to every engagement.

100% In-House Experts

We don't outsource our talent. Your project is handled by our dedicated, on-roll team of over 1000 vetted professionals, ensuring quality, consistency, and clear communication.

Our IoT Supply Chain Automation Services

We offer a comprehensive suite of services to address every facet of your supply chain. Our solutions are tailored to your specific industry, whether you're in manufacturing, logistics, retail, or pharmaceuticals.

Real-Time Asset Tracking & Geofencing

Know the exact location and status of any asset, from individual pallets to entire shipping containers, anywhere in the world. Our solutions use a blend of GPS, RFID, LoRaWAN, and cellular technology to provide continuous, real-time visibility, eliminating the black holes in your supply chain.

  • Reduce theft and loss by setting up geofences that trigger instant alerts when an asset enters or leaves a designated area.
  • Improve ETA accuracy and customer satisfaction with live, shareable tracking data.
  • Optimize asset utilization by identifying idle equipment and rerouting it where it's needed most.

Predictive Maintenance for Fleet & Machinery

Shift from reactive repairs to proactive maintenance. We deploy sensors to monitor the health of your vehicles, conveyor belts, and other critical machinery. Our AI models analyze this data to predict failures before they happen, preventing costly downtime and extending equipment lifespan.

  • Minimize unplanned downtime by scheduling maintenance based on actual equipment condition, not arbitrary schedules.
  • Reduce maintenance costs by replacing parts only when necessary.
  • Increase operational safety by identifying potential equipment failures before they become hazards.

Smart Warehouse & Automated Inventory Management

Transform your warehouse into an intelligent, self-managing hub. We use IoT sensors, smart shelving, and automated guided vehicles (AGVs) to create a real-time digital map of your inventory. Eliminate manual cycle counts and stock-outs forever.

  • Achieve over 99.9% inventory accuracy with automated tracking from receiving to shipping.
  • Optimize warehouse layout and picking routes based on real-time data analysis.
  • Automate reordering processes by setting triggers based on live inventory levels, preventing stock-outs.

End-to-End Cold Chain Monitoring

Ensure the integrity and compliance of temperature-sensitive goods like pharmaceuticals, vaccines, and fresh produce. Our solutions provide uninterrupted monitoring of temperature, humidity, and shock from the production line to the final destination, with an immutable audit trail.

  • Prevent spoilage and ensure regulatory compliance (e.g., FDA, FSMA) with automated, continuous monitoring and alerts.
  • Generate automated compliance reports, saving hours of manual paperwork.
  • Pinpoint the exact time and location of any temperature excursion to identify and resolve issues quickly.

Intelligent Fleet Management & Route Optimization

Gain total control over your fleet operations. We combine GPS tracking with vehicle diagnostics (via OBD-II ports) and driver behavior monitoring. Our AI-powered platform analyzes this data to optimize routes, reduce fuel consumption, and improve driver safety.

  • Reduce fuel costs and emissions by up to 15% with AI-driven route optimization that accounts for traffic and weather.
  • Improve driver safety and reduce insurance premiums by monitoring for harsh braking, speeding, and other risky behaviors.
  • Automate Hours of Service (HOS) logging and other compliance requirements.

Automated Yard Management Systems (YMS)

Eliminate yard congestion and reduce trailer turn times. Our IoT-based YMS provides real-time visibility of all trailers and assets in your yard. Automate gate check-in/check-out, direct drivers to the correct dock door, and optimize the flow of traffic.

  • Reduce driver detention fees and improve carrier relationships with faster turn-around times.
  • Increase dock door utilization and throughput with intelligent scheduling.
  • Locate any trailer in your yard in seconds, eliminating wasted time and manual searches.

Unified Connected Logistics Platforms

Break down data silos between shippers, carriers, and 3PLs. We build custom platforms that ingest IoT data from multiple sources to create a single, shared view of the entire logistics network. Foster collaboration and enable true end-to-end visibility for all stakeholders.

  • Enable proactive exception management by sharing real-time delay information across all partners.
  • Improve planning and coordination by providing all stakeholders with access to the same real-time data.
  • Create new value-added services for your customers based on enhanced visibility and data access.

AI-Powered Demand Forecasting & Inventory Optimization

Use real-time data to predict future demand with greater accuracy. Our solutions combine historical sales data with real-time IoT signals (like warehouse stock levels and in-transit inventory) and external factors (weather, events) to create highly accurate demand forecasts.

  • Reduce carrying costs and minimize stock-outs by aligning inventory levels with precise demand predictions.
  • Improve production planning and resource allocation based on more reliable forecasts.
  • Automatically adjust to shifts in consumer behavior by incorporating real-time data into your forecasting models.

Supply Chain Digital Twin

Create a living, virtual model of your entire supply chain. A digital twin uses real-time IoT data to simulate operations, allowing you to test what-if scenarios, identify bottlenecks, and optimize processes in a risk-free environment before implementing them in the real world.

  • Model the impact of disruptions (e.g., port closures, weather events) and test contingency plans.
  • Optimize network design by simulating the effect of adding new warehouses or changing transportation routes.
  • Train staff and test new operational processes in a realistic virtual environment.

Automated Compliance & Chain of Custody Reporting

Effortlessly meet regulatory and contractual requirements. Our IoT solutions automatically capture and log critical data points (e.g., temperature, humidity, location, handling) to create an immutable, time-stamped record for compliance and audit purposes.

  • Automate the generation of reports for standards like FSMA, GDP (Good Distribution Practice), and HACCP.
  • Prove chain of custody and product integrity with a verifiable digital audit trail.
  • Reduce the time and cost associated with manual compliance checks and audits.

Returnable Asset Management (e.g., Kegs, Totes, Pallets)

Stop losing valuable returnable assets. We attach low-cost, long-life IoT trackers to your pallets, containers, and kegs, allowing you to monitor their location, status, and cycle times. Ensure assets are returned promptly and optimize your pool size.

  • Drastically reduce the loss and theft of returnable assets, saving significant replacement costs.
  • Optimize the size of your asset pool by understanding true cycle times and identifying bottlenecks.
  • Implement automated billing for customers who fail to return assets on time.

Connected Worker & Safety Monitoring

Enhance the safety and efficiency of your workforce in warehouses and remote sites. We use wearable IoT devices to monitor for falls (man-down alerts), detect exposure to hazardous environments, and provide lone workers with a panic button for immediate assistance.

  • Improve emergency response times with automatic alerts and precise location data for injured workers.
  • Ensure compliance with safety regulations by monitoring environmental conditions and worker exposure.
  • Optimize workflows by analyzing worker movement patterns within a facility (while respecting privacy).

Real-Time Last-Mile Delivery Tracking

Provide a superior customer experience for the most critical part of the journey. Our last-mile solutions offer real-time tracking for customers, dynamic ETA updates, and proof-of-delivery confirmation (photo capture, signature) via a driver's mobile app integrated with IoT data.

  • Reduce "where is my order?" calls by providing customers with a live tracking map.
  • Improve delivery success rates with more accurate ETAs and better communication.
  • Resolve disputes quickly with digital proof of delivery, including timestamp, location, and photo evidence.

Custom IoT Data Analytics & Visualization Dashboards

Data is useless without insight. We build intuitive, role-based dashboards that transform raw sensor data into actionable intelligence. From a high-level executive overview to a detailed operational view for a warehouse manager, we make your data easy to understand and act upon.

  • Monitor key performance indicators (KPIs) like On-Time-In-Full (OTIF), inventory turnover, and asset utilization in real time.
  • Drill down from a global view to a specific shipment or sensor with just a few clicks.
  • Set up custom alerts and notifications for events that matter most to your operations.

End-to-End IoT Device Management & Security

A successful IoT deployment requires robust management and security. We provide a complete solution for provisioning, monitoring, and updating your fleet of IoT devices remotely. Our security framework ensures device integrity, data privacy, and protection against cyber threats.

  • Deploy over--the-air (OTA) firmware updates to keep your devices secure and up-to-date without costly site visits.
  • Monitor the health and connectivity of your entire device fleet from a single platform.
  • Implement secure device onboarding and authentication protocols to prevent unauthorized access to your network.

Real-World Results: IoT in Action

We deliver measurable improvements for our clients. Explore how we've solved complex supply chain challenges across different industries.

Case Study: Real-Time Tool & Component Tracking for a Global Automotive Manufacturer

Industry: Automotive Manufacturing
Client: A Fortune 500 automotive parts manufacturer with a complex global supply chain and multiple assembly plants.

Client Overview

The client was facing significant production delays and financial losses due to misplaced high-value tools, molds, and critical component batches. Their manual tracking system, reliant on spreadsheets and barcode scans at specific checkpoints, created information blackouts once assets left a facility. This led to millions in expedited shipping costs, idle production lines, and penalties for delivery delays.

The Problem

The lack of real-time visibility into the location and status of critical assets between their numerous plants and suppliers was crippling their just-in-time manufacturing model. They needed a unified system to track thousands of assets globally, both in-transit and within their large-scale facilities.

Key Challenges

  • Tracking thousands of diverse assets across multiple continents.
  • Integrating location data with their existing SAP ERP system.
  • Ensuring the solution worked both outdoors (GPS) and indoors within massive steel-and-concrete plants.
  • Deploying a scalable solution without disrupting ongoing production.

Our Solution

We designed and deployed a hybrid IoT asset tracking solution. We attached multi-modal IoT trackers (GPS, Wi-Fi, and Bluetooth Low Energy) to each critical asset. A custom cloud platform was developed on AWS IoT Core to ingest and process the data, which was then visualized on a central dashboard and integrated directly into their SAP system via a custom API.

  • Deployed 5,000+ ruggedized IoT devices with a 5-year battery life.
  • Installed BLE gateways in 15 manufacturing plants for precise indoor location tracking.
  • Developed a custom API to push real-time location and status data into the client's SAP ERP module.
  • Created role-based dashboards for logistics managers, plant supervisors, and executives to monitor asset movements.
40%
Reduction in Production Downtime
98%
Improvement in Asset Utilization
$2.5M
Saved in Annual Expedited Freight

Case Study: Ensuring Vaccine Integrity with End-to-End Cold Chain Monitoring

Industry: Pharmaceuticals & Healthcare Logistics
Client: A specialized logistics provider responsible for distributing temperature-sensitive vaccines and biologics across North America.

Client Overview

The client's reputation and business depended on maintaining a strict, unbroken cold chain from the pharmaceutical lab to the clinic. Any temperature deviation could render a multi-million dollar shipment useless and put public health at risk. Their existing process involved manual data loggers that had to be physically retrieved and downloaded, meaning temperature excursions were only discovered after the fact, often too late.

The Problem

They needed a proactive, real-time monitoring system that could alert them to potential temperature breaches instantly, allowing them to intervene before a shipment was compromised. They also needed an automated, immutable system for generating FDA compliance reports.

Key Challenges

  • Ensuring constant connectivity for shipments traveling through remote areas.
  • Providing a validated, 21 CFR Part 11 compliant system for electronic records.
  • Integrating with their existing Transportation Management System (TMS).
  • Guaranteeing sensor accuracy and reliability for critical medical shipments.

Our Solution

We developed a comprehensive cold chain monitoring solution using cellular IoT sensors that tracked temperature, humidity, light exposure, and shock in real-time. The data was streamed to a secure, validated cloud platform on Microsoft Azure. We built a custom alerting engine that sent SMS and email notifications to the logistics team if any parameter deviated from the pre-set safe range.

  • Deployed validated IoT sensors with NIST-traceable calibration certificates.
  • Built a secure portal for clients (pharmacies, hospitals) to view the real-time status and history of their shipments.
  • Developed an automated reporting module that generated PDF compliance reports with a single click.
  • Integrated real-time location and temperature data into their TMS to provide a single view for dispatchers.
99.7%
Reduction in Product Spoilage
75%
Decrease in Time Spent on Audits
100%
FDA Compliance Record

Case Study: Smart Yard Management for a National 3PL Provider

Industry: Third-Party Logistics (3PL) & Warehousing
Client: A leading 3PL provider with over 20 large distribution centers, managing inventory for major retail brands.

Client Overview

The client's yards were a major bottleneck. Yard jockeys spent hours manually searching for specific trailers, leading to significant delays, driver detention fees, and inefficient dock utilization. The lack of visibility meant they couldn't prioritize movements effectively, and communication between the gate, the yard, and the warehouse was a constant challenge.

The Problem

They needed to automate their yard operations to increase throughput, reduce costs, and provide better service to their carrier partners and retail clients. The goal was to transform their chaotic yards into highly efficient, orchestrated extensions of their warehouses.

Key Challenges

  • Accurately tracking hundreds of trailers in a dense, metal-rich environment.
  • Providing yard drivers with real-time, optimized task lists on a ruggedized mobile device.
  • Automating the gate-in and gate-out process to reduce manual data entry.
  • Integrating with multiple Warehouse Management Systems (WMS) used by their different clients.

Our Solution

We implemented an IoT-powered Yard Management System (YMS). We used a combination of GPS trackers on trailers and an RFID system at the gate for automated check-ins. A custom mobile application for yard drivers provided a real-time map of the yard and a prioritized list of trailer moves. The central YMS platform integrated with their WMS to automatically schedule moves based on warehouse needs.

  • Installed RFID readers and automated gates at all 20 distribution centers.
  • Equipped 150 yard trucks with rugged tablets running our custom task management application.
  • Created a visual, drag-and-drop interface for yard managers to oversee operations and handle exceptions.
  • Built middleware to synchronize data between the YMS and three different WMS platforms.
35%
Faster Trailer Turnaround Time
80%
Reduction in Driver Detention Fees
20%
Increase in Dock Throughput

Our Proven Path to IoT Success

We follow a structured, collaborative process to ensure your IoT solution is delivered on time, on budget, and perfectly aligned with your business objectives.

1. Discovery & Strategy

We start by understanding your business. Our experts work with your team to map your current processes, identify key pain points, and define clear, measurable goals for the project. We establish the ROI framework that will guide our solution design.

2. Solution Architecture & Design

Based on the strategy, our architects design the end-to-end solution. This includes selecting the right sensors and hardware, designing the cloud architecture, planning the data model, and creating wireframes for the user-facing applications and dashboards.

3. Pilot & Proof of Concept (PoC)

Before a full-scale rollout, we deploy a pilot program in a controlled environment. This allows us to test the technology, validate our assumptions, gather user feedback, and demonstrate tangible value to stakeholders, ensuring buy-in for the wider implementation.

4. Agile Development & Integration

Our team develops the platform in agile sprints, providing regular demos and incorporating your feedback. We build the custom software, configure the cloud services, and, crucially, develop the APIs and middleware to integrate the IoT solution with your existing enterprise systems.

5. Deployment & Scaled Rollout

Once the solution is tested and refined, we manage the full-scale deployment across all your sites and assets. Our team handles device provisioning, installation, user training, and change management to ensure a smooth transition and rapid adoption.

6. 24/7 Monitoring, Support & Optimization

Our job isn't done at launch. We provide ongoing 24/7 support and monitoring to ensure your system runs flawlessly. We continue to analyze the data and work with you to identify new opportunities for optimization and continuous improvement.

Technology & Tools We Master

We use a best-in-class technology stack to build robust, scalable, and secure IoT solutions for the supply chain industry.

What Our Clients Say

Our success is measured by the success of our clients. Here's what they have to say about our partnership.

Avatar for Abel Thornton

"The real-time tracking solution from Errna completely transformed our logistics. We went from constant uncertainty to having complete control over our high-value assets. The 40% reduction in production downtime speaks for itself. They are true partners in innovation."

Abel Thornton VP of Operations, Global Automotive Supplier
Avatar for Amelia Norton

"For our cold chain logistics, there is zero room for error. Errna's IoT monitoring platform gave us the proactive alerting and automated compliance reporting we needed. We haven't lost a single shipment to temperature excursions since implementation. Their attention to detail and regulatory requirements was impeccable."

Amelia Norton Director of Quality & Compliance, Pharma Logistics Inc.
Avatar for Blake Finnegan

"Our yard was pure chaos. Errna's YMS brought order and efficiency, cutting our trailer turn times by over 30%. The integration with our WMS was seamless, and the mobile app for our drivers is incredibly intuitive. It's been a game-changer for our distribution centers."

Blake Finnegan National Warehouse Manager, 3PL Services Co.
Avatar for Carter Fleming

"We needed a partner who understood both the hardware and the enterprise software side of IoT. Errna's full-stack expertise was evident from day one. They handled everything from sensor integration to building our analytics dashboards. The predictive maintenance alerts have already saved us from two major equipment failures."

Carter Fleming CTO, National Food & Beverage Distributor
Avatar for Diana Houston

"The level of professionalism and the structured process Errna brought to the table was impressive. The pilot program proved the ROI quickly and made it easy to get executive buy-in for the full rollout. They delivered exactly what they promised, on time and on budget."

Diana Houston Senior Project Manager, CPG Manufacturing
Avatar for Edward Lyons

"Security was our biggest concern. Errna's deep understanding of enterprise security and their adherence to standards like ISO 27001 gave us the confidence to move forward. They built a solution that is not only powerful but also incredibly secure."

Edward Lyons Director of IT, Heavy Equipment Manufacturer

Flexible Engagement Models to Fit Your Needs

We understand that every project is unique. We offer flexible engagement models to provide the exact level of support you need, from augmenting your team to delivering a complete turnkey solution.

Frequently Asked Questions

Have questions? We have answers. Here are some common inquiries about implementing IoT in supply chain.

Project timelines vary based on complexity. A focused Proof of Concept (PoC) or pilot can be completed in 8-12 weeks. A full-scale, multi-site enterprise deployment can range from 6 to 12 months. Our phased approach ensures you see value quickly while we build out the complete solution.

Seamless integration is a core competency. We use a combination of standard APIs, custom middleware, and established integration platforms to connect our IoT solution with your existing systems like SAP, Oracle, Microsoft Dynamics, and others. Our goal is to create a unified data flow, not another data silo.

ROI comes from multiple areas and is specific to your use case. Common sources of return include reduced asset loss/theft, lower fuel and maintenance costs, decreased spoilage, improved labor efficiency, reduced downtime, and elimination of penalties or detention fees. We work with you in the initial discovery phase to build a detailed business case and ROI model for your specific project.

Security is fundamental to our design process. We implement a multi-layered security strategy that includes: secure device provisioning and authentication, end-to-end data encryption (from sensor to cloud and at rest), secure network architecture, and regular vulnerability assessments. Our adherence to standards like ISO 27001 and SOC 2 ensures your data is protected by enterprise-grade security practices.

We are hardware-agnostic, which means we select the best sensors and devices for your specific use case and environment. We have experience with a wide range of technologies, including GPS, RFID (passive and active), Bluetooth Low Energy (BLE), LoRaWAN, NB-IoT, and various environmental sensors (temperature, humidity, shock, etc.). We source from top-tier hardware manufacturers to ensure reliability and performance.

No. We offer end-to-end solutions, including fully managed services. We can handle everything from device management and platform maintenance to 24/7 monitoring and support. Our goal is to provide you with actionable insights and a smoothly running system, allowing your team to focus on core business operations, not on managing technology infrastructure.

Ready to Build a Smarter, More Resilient Supply Chain?

Let's talk about your specific challenges. Schedule a free, no-obligation consultation with one of our IoT supply chain experts. We'll help you identify the highest-impact opportunities for automation and visibility in your operations.